It’s Easter season in CNC-land, so I thought I’d have a go at designing an egg themed project. Of course, the most famous egg is probably Humpty Dumpty, and he’s also a nursery rhyme character so a fun project even if you don’t do Easter celebrations. So I came up with a simple design that can be LASER-cut from thin wood sheet on a CNC machine even with a low-power diode-LASER. I also decided to make the design symmetrical, and add a small registration mark in the lower-left corner, so it can be cut and engraved one side, flipped over without removing the sheet, and just engraved on the back. The finished project is shown in the photo below.
As you can see in the photo, I cut two versions from 6mm thick Basswood around 80mm high (using my GCoderCNC 2.5D web app – click here to launch this project there). That turned out to be a good size as I’d cut them at 90% power and 100 mm/min feed rate with 4 passes, so small areas of burning next to lines didn’t spoil anything and were easily sanded away. If you look closely you’ll notice that the engraved lines in the right-hand version are slightly mis-aligned. That’s because I made them two-sided: so I was quite happy that they turned out looking OK on the rear.
The smaller version was cut from 1.5mm Cherry wood, at the same LASER settings but just two passes. It’s smaller but turned out quite well, with just some charring around the eyebrows that was hard to remove. The Cherry was a little thin as the legs and arms were narrower than the larger Basswood versions, so I cut two and stuck them together with wood glue for added strength. Overall though, for a quick design I was quite pleased with the results, and I hope you enjoy making one too 🙂